RAK DG-01-OPP-MOC-0266 Post TAR Scope for DG-01 OPP (Civil, Structure, Mechanical, Piping and E&I Works)
RAK
contracted for DG-01-OPP-MOC-0266 Post TAR Scope for DG-01 OPP
(Civil, Structure, Mechanical, Piping and E&I Works)
Objective:
- Implement
a MOC process to ensure safe and efficient modifications on the existing
OPP system.
- Improve
safety and environmental compliance with ROO
- Reduce
downtime during execution to meet ROO TAR plan
- Power
distribution: Installation or upgrading of transformers, switchgear, and
distribution panels.
- Installation
of new junction boxes and cable glands: Ensuring proper routing and
connection for all field instruments.
Challenges
Faced:
- Integrating
New Systems with Existing Infrastructure: Integrating new systems with
existing, old infrastructure often presented compatibility and space
limitations.
- Weather
Conditions: Unpredictable high wind, sandstorm and rainy weather delaying
activities
- Logistical
Constraints: Transporting heavy equipment to train areas while working
alongside another contractor at the same location.
- Tight
Schedule: Minimizing downtime during the post-TAR phase to limit
production losses, while still ensuring quality and safety.
- Safety
Risks: Working in a hazardous environment with flammable substances, such
as trains, tanks, etc
Solution
Implemented:
- Implemented a centralized coordination system between Zone-1-2-3, holding regular progress meetings to ensure that each team’s activities aligned with the overall project timeline.
- Implemented strict safety protocols, conducted regular safety audits, and ensured all personnel were trained in hazard management.
- Developed a detailed shutdown and turnaround schedule, employing parallel task execution and ensuring that critical activities were prioritized and completed on time.
Results
& Achievements:
- Despite weather challenges, the project was delivered within schedule. Project output increased by 12%, exceeding the initial ROO TAR plan and Achieved 238,080 Man-Hours without any Lost Time Incidents (LTI).